emkrueger830
Splice Plate Prep
Located and pilot drilled new SNB-F26-04L/R upper splice plates to upper longerons based off of skin bend line. Located and final drilled cable fairlead blocks to #1 vertical channels. Verified alignment with rudder cable holes in vertical channels. Hours Worked: 0.45
Fuselage Box Assembly – Part 5
Completed pilot drilling and clecoing of aft fuselage floor to tail cone box. Attached crosstie box to cross tie splices and #1 vertical channels and clecoed bottom sheet into place. Fuselage still sits square with cross tie in place. Hours Worked: 1.40
Engine Hoist
Assembly of Harbor Freight engine hoist and small stool Hours Worked: 1.75
Fuselage Box Assembly – Part 4
Replaced F23-02 aft bulkhead and F23-03 forward lower mount angle with new parts and drilled 3/16″ holes for tailwheel mount. Located aft fuselage tail channel on rear of tail cone and pilot drilled and clecoed into place. Secured F23-04 aft lower mount angle against longerons and rear channel and drilled holes for AN3 hardware through…
Fuselage Conversion Kit Inventory – Part 2
Completion of inventory of Sonex fuselage conversion kit Hours Worked: 3.92
Fuselage Conversion Kit Inventory – Part 1
Partial inventory of Sonex fuselage conversion kit Hours Worked: 3.43
Fuselage Box Assembly – Part 3
Fit F23-05L/R mount assemblies to aft fuselage section and pilot drilled/clecoed into place along upper longerons and upper cross tie #3. Leveled workbench and fuselage tail cone box for push rod support assembly installation. Measured out pushrod assembly hole centers from longerons and set center marking on laser level. Verified dimensions and pilot drilled into…
Fuselage Box Assembly – Part 2
Clamped F23-01 tail wheel mount into place on vertical stabilizer and transferred and upsized mount holes to 3/16″. Created F21-02 temporary spacer from 3/16″ angle stock for tail box assembly. Mounted, pilot drilled, and clecoed F22-06 angle between #5 cross ties leaving pace for F22-02 aft shear web assembly. Removed lower vertical fin post channel…
Fuselage Box Assembly – Part 1
Laid out side aft side panels on top of junk F22-01 bottom aft fuselage skin to establish alignment. Set rear aft skin gap of 2.5 inches with clamped-together metal angles and set forward aft skin gap of 40 inches using the same method. Beginning with the right hand side, squared RH aft side panel to…
Rudder Stop Assembly
Creation of -08 rudder stops from 1 x 0.125 bar stock. Located rudder stop on outside of aft fuselage skins and pilot drilled into place. Hours Worked: 1.12
Fuselage Box Part Prep
Creation of miscellaneous aft fuselage parts per legacy plans by cutting angle stock, drilling pilot holes, and riveting -02 aft shear web assembly. -07 spacers relocated from Box 1 to WB-3L. Hours Worked: 2.48
Aft Fuselage Part Prep – Part 3
Creation of -09 and -11 assemblies from channel stock. Since assemblies were simple, skipped documenting intermediate step of creating F23-10 and F23-13 support channels in build log. Following B model plans, took -01 tail wheel mount and drilled 3/16″ hole in bottom wall only of through tube. Hours Worked: 1.23
