emkrueger830
Creation of Panel CAD Model
Uploaded picture of panel into SolidWorks and created model of panel blank. Downloaded .STEP files of Dynon components and modeled cutouts per installation instructions. Hours Worked: 5.00
Forward Fuselage Assembly – Part 1
Clecoed left and right forward side panels to aft side skins. Removed clecoed from #1 lower cross tie and aft fuselage floor and aligned lower forward skin to existing holes. Clecoed forward and aft fuselage floors to cross tie then pilot drilled lower longerons from aft to front, alternating each side. Trimmed upper forward cross…
Fuselage Side Panels – Part 6
Up drilled LH forward side panel then disassembled and deburred/cleaned all parts. Clecoed assembly back together and installed rivets per plans. Installed AN525 hardware as called out in plans and torqued to spec. F12-01L and F12 complete! Hours Worked: 5.00
Fuselage Side Panels – Part 5
Disassembled RH forward side panel and deburred/cleaned all parts. Clecoed assembly back together and installed rivets per plans. Installed AN525 hardware as called out in plans and torqued to spec. F12-01R complete. Hours Worked: 3.97
Fuselage Side Panels – Part 4
Up drilled RH fuselage side panel including bolt holes per plans. Hours Worked: 1.48
Fuselage Side Panels – Part 3
Located and pilot drilled F14-01L assembly to LH side panel. Located and pilot drilled LH upper and lower motor mounts. Marked centerlines for gussets and located and pilot drilled all LH gussets. Located and pilot drilled F15-03L rudder pedal mount assembly. Located and pilot drilled F14-12L seat belt angle to LH fuselage side. Went back…
Firewall Prep – Part 4
Created -03L cowling attach hinge from MS20257P4 piano hinge. Located hinge and firewall attach angle per Model B plans and pilot drilled -01L assembly. Verified alignment with spare hinge pin. Hours Worked: 0.47
Fuselage Side Panels – Part 2
Located F14-01R forward angle and pilot drilled to RH side panel. Located and pilot drilled lower and upper RH motor mounts. Marked centerlines for gussets and located and pilot drilled all RH gussets. RH fuselage side panel all pilot drilled. Hours Worked: 1.87
Firewall Prep – Part 3
Created -03R cowling attach hinge from MS20257P4 piano hinge. Located hinge and firewall attach angle per Model B plans and pilot drilled -01R assembly. Verified alignment with spare hinge pin. Hours Worked: 0.65
Fuselage Side Panels – Part 1
Located and pilot drilled lower longerons on LH/RH fuselage side assemblies. Located and clecoed upper longerons and miscellaneous side angles to fuselage sides. Determined -11L/R Gear Attach Angles had pilot holes drilled in wrong spot so remade them from 1x1x0.125×96 6061 angle. Hours Worked: 2.90
Forward Fuselage Longerons
Creation of -06L/R lower longerons per B Model plans from 1x1x0.125 6061 angle. Hours Worked: 0.72
Firewall Prep – Part 2
Creation of -02L/R, -04L/R, -07L/R, -11L/R, and -12L/R per legacy plans out of aluminum angle stock. Hours Worked: 5.96
