Everything Else

  • Fuselage and Wing Blue Paint

    Fuselage and Wing Blue Paint

    Final prepped wings, fuselage, ailerons, and tail fairing panels for blue paint by cleaning with pre paint prep. Setup items in paint booth then masked items while in booth. Painted in two batches just the blue color. Let paint cure for about two hours before removing mask and tape. Hours Worked: 5.17

  • Blue Paint Prep

    Blue Paint Prep

    Started prepping the fuselage for blue paint by laying out lines as designed in CAD. Bottom edge of the blue will be 2″ below skin overlap and taper to 0″ at the aft end of the aircraft and forward vertical blue stripe is 2″ from firewall edge. Radius at front of plane will be 7.5″.…

  • Tail Surfaces and Fuselage White Paint

    Tail Surfaces and Fuselage White Paint

    Repeated painting process for tail surfaces and fuselage. All available components now painted white. Hours Worked: 7.27

  • White Wing Paint

    White Wing Paint

    Setup paint booth and painted primer and white paint onto wings using same method as flaps and ailerons. Used 3″ PVC pipe and 2″ PVC pipe to support ends of wings by running it through the lightning holes. Hours Worked: 5.14

  • Tail Surfaces Paint Prep

    Tail Surfaces Paint Prep

    Cleaned, prepped, and masked tail surfaces in same manner as previous parts. Removed hinge pins from flaps and ailerons to use on other parts while painting. Hours Worked: 2.15

  • Wing Paint Prep

    Wing Paint Prep

    Prepared wings for paint in the same manner as the fuselage. At the same time, masked opening in wings and riveted wing skin doublers into place. Hours Worked: 3.70

  • Small Part, Flap, and Aileron Painting

    Small Part, Flap, and Aileron Painting

    Started by prepping small parts, ailerons, and flaps for paint by treating all metal surfaces with maroon scotchbrite and fiberglass surfaces with 120 grit then 240 grit sandpaper. Blew dust off of all parts then cleaned everything with acetone. Inserted hinge pins into control surfaces to keep piano hinges clean of paint. Setup paint booth…

  • Paint Stands

    Paint Stands

    Built paint hangar stands for hanging control surfaces during painting out of scrap 2×4, 4×4, and 3/4″ EMT. Hours Worked: 1.27

  • Fuselage Paint Prep – Part 2

    Fuselage Paint Prep – Part 2

    Finished prep of the fuselage for paint by masking off the ELT tray and straps, covering the baggage area with plastic, and masking off the seating area and firewall. Fuselage now completely masked and ready for paint. Hours Worked: 0.95

  • Fuselage Paint Prep – Part 1

    Fuselage Paint Prep – Part 1

    Began prepping fuselage for paint by removing tail components and setting off to the side. Removed inspection covers, pitot plumbing fittings, wing connectors, and vents from fuselage as well. Taped off edges of windshield with nice striping tape, then finished covering windshield with kraft paper and blue painters tape along with canopy sill on aft…

  • Black Interior Paint

    Black Interior Paint

    Setup paint booth and moved fuselage/canopy parts into spray booth. Cleaned all parts with pre paint prep and discovered that not all parts would fit at the same time. Sprayed two coats of primer on black fuselage parts and windshield parts followed by three coats of rat rod matte black. Let parts dust dry for…

  • Black Paint Prep

    Black Paint Prep

    Prepped fuselage and windshield/canopy parts for black paint. Masked off glareshield and cabin area with painters tape then taped drop cloth over tape lines. Scotchbrited miscellaneous canopy and windshield parts in preparation for paint. Hours Worked: 1.94