Build Log for Sonex 0849B
Clecoed lower floor/firewall stiffener and floor stiffener into place. Deburred upper firewall and riveted to fuselage box. Deburred forward fuselage floor and clecoed into place. Will wait until very end to rivet floor into place. F11 complete! Hours Worked: 1.42
Deburred LH and RH fuselage side panels and countersunk wing mount angle holes then re-clecoed into place onto fuselage. Deburred, dimpled, and countersunk aft spar tunnel web and clecoed back onto side panels as separate pieces. Riveted aft spar tunnel…
Creation of -08 Hinge Half from P3 piano hinge stock. Hours Worked: 0.33
Up drilled LH fuselage side skins and splice plates. Countersunk top longeron for flush hardware. Up drilled forward fuselage floor including bolt holes. Aligned P13-08 lower cowl hinge half then drilled and clecoed to lower firewall. Up drilled lower firewall.…
Updated CAD design to include tail number and passenger warning. Modeled trim wheel and updated dimensions for GPS175. Printed out design full scale and mocked up on actual instrument panel blank Hours Worked: 4.34
Pilot drilled and clecoed upper/lower LH/RH splice plates to forward longerons. Removed forward wing angles and clecoed forward tunnel Z and spacer plates then refitted to forward fuselage. Determined there was no way to get aft tunnel web assembly into…
Created assembly file and began fitting components to panel cutout in SolidWorks. Created rough model for switch panels and GPS175 and inserted to panels. Laid out cutouts for panel power, light dimmer, and circuit breakers. Need to model cutout for…
Pilot drilled bolt holes through upper and lower motor mounts, longerons, and fuselage floor. Located lower forward crosstie and pilot drilled with floor skin holes. Created jig from angle rulers to set side panel width at 40″. Fit lower firewall…
Uploaded picture of panel into SolidWorks and created model of panel blank. Downloaded .STEP files of Dynon components and modeled cutouts per installation instructions. Hours Worked: 5.00
Clecoed left and right forward side panels to aft side skins. Removed clecoed from #1 lower cross tie and aft fuselage floor and aligned lower forward skin to existing holes. Clecoed forward and aft fuselage floors to cross tie then…
Up drilled LH forward side panel then disassembled and deburred/cleaned all parts. Clecoed assembly back together and installed rivets per plans. Installed AN525 hardware as called out in plans and torqued to spec. F12-01L and F12 complete! Hours Worked: 5.00
Disassembled RH forward side panel and deburred/cleaned all parts. Clecoed assembly back together and installed rivets per plans. Installed AN525 hardware as called out in plans and torqued to spec. F12-01R complete. Hours Worked: 3.97