Fuselage Conversion Kit Inventory – Part 2
Completion of inventory of Sonex fuselage conversion kit Hours Worked: 3.92
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Fuselage Conversion Kit Inventory – Part 1
Partial inventory of Sonex fuselage conversion kit Hours Worked: 3.43
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Fuselage Box Assembly – Part 3
Fit F23-05L/R mount assemblies to aft fuselage section and pilot drilled/clecoed into place along upper longerons and upper cross tie #3. Leveled workbench and fuselage tail cone box for push rod support assembly installation. Measured out pushrod assembly hole centers…
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Fuselage Box Assembly – Part 2
Clamped F23-01 tail wheel mount into place on vertical stabilizer and transferred and upsized mount holes to 3/16″. Created F21-02 temporary spacer from 3/16″ angle stock for tail box assembly. Mounted, pilot drilled, and clecoed F22-06 angle between #5 cross…
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Fuselage Box Assembly – Part 1
Laid out side aft side panels on top of junk F22-01 bottom aft fuselage skin to establish alignment. Set rear aft skin gap of 2.5 inches with clamped-together metal angles and set forward aft skin gap of 40 inches using…
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Rudder Stop Assembly
Creation of -08 rudder stops from 1 x 0.125 bar stock. Located rudder stop on outside of aft fuselage skins and pilot drilled into place. Hours Worked: 1.12
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Fuselage Box Part Prep
Creation of miscellaneous aft fuselage parts per legacy plans by cutting angle stock, drilling pilot holes, and riveting -02 aft shear web assembly. -07 spacers relocated from Box 1 to WB-3L. Hours Worked: 2.48
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Aft Fuselage Part Prep – Part 3
Creation of -09 and -11 assemblies from channel stock. Since assemblies were simple, skipped documenting intermediate step of creating F23-10 and F23-13 support channels in build log. Following B model plans, took -01 tail wheel mount and drilled 3/16″ hole…
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Aft Fuselage Part Prep – Part 2
Creation of F23 miscellaneous parts per legacy plans. Made -02 bulkhead from .032 sheet rather than blank due to not knowing it was available until it was too late. Channel cut with hole cutter. -03 and -04 angles cut on…
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Aft Fuselage Part Prep – Part 1
Cut Z04-02 cross tie stock to create upper and lower cross ties. Radius’ in lower cross ties made with 1/4″ drill bit. Used legacy plans to create cross ties; no pilot holes drilled. Cut Z04-03 for lower Cross Tie #1…
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Fairlead Block Assembly
Drilled and clecoed F27-09 fairlead mount blocks to #5 vertical channels. Rivets and fairleads not yet installed Hours Worked: 0.37
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Aft Fuselage Side Panel Assembly – Part 2
Attached lower and upper longerons to RH aft side skin and pilot drilled all holes. Aligned and pilot drilled vertical channels #2 – #5 on both LH and RH aft side panels. Waiting on parts to pilot drill #1 vertical…