Rudder Rebuild – Part 5
Removed existing rudder hinge half from vertical stabilizer, remade, and clecoed into place. Final riveting and tine adjustment still needed
Build Log for Sonex 0849B
Removed existing rudder hinge half from vertical stabilizer, remade, and clecoed into place. Final riveting and tine adjustment still needed
Completed assembly of the rudder including final drilling and riveting. Discovered Hinge Half on vertical stabilizer is misaligned and will need to be replaced and refitted
Continued to work on rudder skin pre-drilling. 2 of 3 ribs pre-drilled and test fitted. Rudder horn rib remaining
Creation of doubler to account for edge violations in forward Spar. Decided that drilling out and replacing forward Spar would be too much work so created doubler to go on back side
Inspection of previous work and removal of tip ribs for surface tip installation. Hole issues found in forward Spar and tip Rib. Will need to replace rib tip and create doubler for spar